Sheet Metal Fabrication


  

While utilizing the latest in CAD software we can accept any DXF / IGS / DWG file via e-mail giving us the ability to unfold and view your files.  In many cases we can go from art-to-part in the same day.

 

Working with your design team, our engineers can offer suggestions which may result in easier fabrication methods and a reduction in manufacturing costs to you

 


  

  

Equipment List

 

Laser:

2 - Amada 2000 watt

        material handling 

        60"x200"

2 - Mazak 1500 watt

         material handling 

         48"x60"

1 - Outdoor Storage

      Tank

         liquid oxygen

1 - Outdoor Storage

     Tank

         liquid nitrogen

 

Machine:

1 - HAAS VF4 

       CNC   Machine

1 - Amada 

        Single Station CNC

        Machine

1 - 4 Spindle 

       Auto- Tapping

       Machine  48"x96"

3 - Multi- Spindle

      Drill Press

1 - Amada 

       Auto-feed  Band Saw

2 - Lathe

2 - Bridgeport Mill

1 - Mini Bridgeport

     Mill

1 - Horizontal Mill

3 - Snow Tapers

2 - Surface Grinders

1 - Vertical Mill

19-Drill Press

 

Finishing:

5 - Belt Sander

2 - Time Saver 36"

1 - Sandblaster

2 - Vibratory Finisher

2 - Variable Drive

     Polisher

1 - Tumbler

1 - 72" Stroke Sander

1 - Flexible-shaft

     Polisher

24 hour turn-around Plating with a

Genesis Inc  Certified Supplier

 

Thermal Insulation:

1 - Two-Part CFC-Free

     Insulation Machine

1 - Walk-in Freezer

        8'x10'x12'

 

Assembly:

1 - Autocert

     Hardware Inserter

3 - Haeger

        Hardware Inserter

3 - 6 Ton Automated

     PEM  Inseter

1 - 5 Ton Manual PEM

        Inserter

2 - Chicago Riveter

1 - Spin Riveter 1/2"

3 - Soldering Stations

     150watt

1 - Automated

     Fluid Dispenser

10-Electric &

      Air Drivers

3 - Conveyor 

     Assembly Line

      80' Length

 

Printing:

1 - AB Dick 

     4 Color Press

1- Multigraphic Offset 

       Press

1 - Multigraphic Offset 

       Press

        2 Color

1 - Paper Shear

 

 

Welding:

1 - Six-Head Janda

      200Kva

5 - Single Head

     300 Kva

2 - MIG/TIG  350A

3 - MIG/TIG 250A

1 - MIG/TIG 100A

1 - MIG/TIG Gas

3 - MIG Wire Feed

     250A

3 - Capacitor  

       Stud Welder

1 - Plasma Cutter

2 - Outside Storage 

     Tanks  Argon

1 - Plastic Welder

 

Shearing:

1 - Amada 4' Shear

1 - Amada 

     NC Corner Shear

1 - Amada Angle Shear

 

Graphic Arts:

1 - Macintosh 

     Workstation

     9600 / 200 MP

1 - Radius Pressview 

      21SR

     Color Calibrated

        Monitor

1 - Radius Thunder 

       Video Accelerator

1 - Dell Workstation

        4100 Series 

       PIII 800Mhz

1 - Yamaha 8x4x24x

       CDR/CDRW 

        SCSI external

1 - Microtek 

     ScanMaker3

1 - Polaroid 

     Sprint Scan

        35-Plus Negative 

        Scanner

1 - Encad PRO-36

        Large Format Inkjet 

        Printer

1 - Fiery XJW RIP

      PS Level2

1 - X-Rite

     Autoscan Densitometer

1 - Roland 

     ColorCammPro

        Print/Cut

1 - EPSON Stylus

     Pro 9000

        6 Color Process Large

         Format Inkjet Printer

1 - Fiery 5100 RIP        

     Station

    PS Level 3

1 - EPSON Stylus 1200

       Proofing Printer  w/PS  

       Level3

        RIP Server

1 - Kodak DC50

        Digital Camera

1 - WACOM 12"x18"     

        Digitizing Tablet

Removable Storage

        Iomega Zip 100

        Iomega Zip 250

        Syquest SyJet 1.5 Gig

        Syquest ezFlyer 

Applications

       Adobe Illustrator v.8

       Adobe Photoshop v. 5.5

       Adobe PageMaker  6.5

       Quark X-Press

       Adobe Acrobat v. 4.0

       Corel Suite v. 9.0

       Microsoft Office 2000

       Microsoft Front Page 

       2000

 

 

Punching:

1 - Amada Vipros King

1 - Amada Vipros 255

4 - Amada Pega King

1 - Amada Octo

2 - Robotic load/Unload

3 - Single stage, 30 ton

1 - Single stroke

        25 ton

2 - Amada tool grinders

2 - SPH Punch Press

        60 ton

 

Powder Painting:

3 - Binks

     Electrostatic Booths 

1 - Wisconsin Oven

      8'x10'x12' 

       600 degrees

1 - Wisconsin Oven

        10'x12'x16' 

        600  degrees

1 - Phosphatizing Unit

1 - Steam Cleaner

1 - Automatic Solvent

     Reclamation Unit

1 - Powder

     Reclamation

     Booth

 

Silkscreen:

1 - SVECIA

       Automated 

      Screening  station

4 - Triple Axis 

        Screening Station

1 - Single Arm

         8' Screen Station

2 - Pad Printers

1 - Arc Lamp

1 - Vacuum Glass

     Table

1 - Dark Room

        Screen 

        Reclamation Room

 

Raw Materials:

CRS

      20ga - 10ga 

Stainless Steel

        18ga - 12ga

Galvanealed

         20ga - 16ga

Aluminum

         21ga - 11ga

Spring Steel

         .008 - .020

Wire

Bar Stock

 

Brake:

2 - Amada 10' 125 ton

2 - Amada 8' 80 ton

2 - Amada 8' 50 ton

2 - Amada 6' 25 ton

5 - Amada 4' 25 ton

1 - Mitsubishi 2' 20 ton

3 - Manual 4' 25 ton

2 - Manual 2' 20 ton

1 - Wysong  4' 20 ton

1 - Slip Roller 24"

1 - Slip Roller 48"

2 - DiAcro Roll Former

1 - Plastic Former

      1/2"

25 Years worth of Amada 

         Tooling 

  

  

 

 

 

    

News

March 1st
  Power-Gen 2010  Zerelli Technologies Inc. will be exhibiting at this year's...
Power-Gen 2010

May 6th
    16th ISC - Stuttgart, Germany
International Sealing Conference

March 22nd
  Aftermarket Partner - Seneca Rubber Zerelli has joined forces with
Aftermarket Partner

April 16th
  Sales Coverage - VE Bracket Zerelli is pleased to announce that we have brought on the team from
Sales Coverage

November 1st
  
Zerelli Technologies Published in the November Issue of Pumps and Systems Magazine

February 23rd
Here is a great article on grease compatibility . . .
The Skinny on Grease Compatibility

July 30th
 Here is a link to a great article about how to avoid particulate contamination . . . Obviously it goes without saying that a sealing...
How to Avoid Particulate Contamination